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Process Plan

LED high-volume lead-free process solution

Author: adminPublication Time:2019-04-24Reading volume:2598SmallMediumLarge

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Hand cord feature

1. The plug-in cable can be made every 2 meters, 3 meters, and can be made into one piece.
2. The adjustment of the bottom plate is easy and easy to adjust by the adjustment handle
3. There are two ways of automatic transmission and hand pushing the bottom plate.
4. The bottom plate transfer table can be connected to the reflow soldering furnace or the wave soldering furnace.
5. Automatic transmission adopts stepless speed adjustment to adjust conveying speed

 

 Incoming board
Configuration:
1. Taiwan STK speed motor control;
2. The docking station is 1000mm long;
3. 5B imported high quality nylon chain transmission;
4. Special aluminum profile rails;
5. Special gear and trapezoidal screw synchronous widening structure;
6. Surface treatment: electrostatic spray computer white;
7. PCB width 50-300mm;
8. The front rails are fixed, from left to right.

 

 

V-TOP350C lead-free wave soldering

1. The body's linear design, using spray-jet technology, beautiful and durable
2. Three sections of independent 1.8 m preheating zone, full hot air preheating, with spotlight compensation device, so that the PCB obtains good welding effect
3. Patented die-cast titanium alloy chain claw, non-stick tin, never deformed, long life
4. Full observation window for easy operation and maintenance
5. Tin furnace lifting and entry and exit, automatic adjustment and manual adjustment. Backrest design prevents accidental damage to the machine
6. Equipped with cooling module, temperature compensation module, suitable for lead-free soldering and various process requirements
7. The company's newly invented ultra-smooth, ultra-high filter source generator greatly reduces the occurrence of tin-flow oscillation and turbulence inside the flow channel. The tin wave is stable, the oxidation amount is greatly reduced, and the maintenance is simple.
8. The transmission mechanism adopts precision modular design, accurate transmission, long service life and easy maintenance.
9. The rosin spray device can be pulled out and can be removed for easy cleaning and maintenance.
10. Isolated spray device, flux fumes are discharged from the dedicated duct
Powerful parameter library function, various PCB process parameters can be called as needed
11. Adopt professional industrial computer control system to ensure system reliability and stability
12. Automatic switch on and off according to the date, time and temperature control parameters set by the user
13. System fault self-diagnosis, the cause of the fault is automatically displayed, and the troubleshooting method can be queried at any time.
14. The heating temperature adopts PID closed-loop control, and the temperature control is stable and reliable.
15. Closed-loop automatic tracking spray system, automatic adjustment of spray width and spray time, and advance and extended spray time on demand
16. Automatically wave the board to minimize the amount of tin oxidation
17. The transport system uses clutch force limiting + current limiter double protection
Short circuit and overcurrent protection system
18. Closed loop control of the transport system. Stepless speed regulation for precise control of PCB preheating and welding time
19. Industrial computer control system double wave soldering device, in addition to consistent machine automation performance, streamlined body design, simple and convenient computer window system, upgrade automation production and management records to a higher level

 

 Repair wire

 

 

Lead-free solder paste product characteristics
Adapt to long-term printing (more than 6 hours).
High strength antioxidant capacity.
It has good viscosity and thixotropy, and has a very long tacking time and is not easy to collapse.
It has an extremely high insulation resistance and does not require cleaning.
It is not easy to produce tiny solder balls after soldering.
V series no-clean lead-free solder paste is a solder paste that is developed according to IPC and JIS and other international standards to meet future environmental protection requirements. It adopts new rosin resin and composite anti-oxidation technology, and selects low-oxidation spherical solder alloy. It is made from powdery and chemically stable paste-like environmentally friendly flux.

Suitable for all kinds of precision welding in the electronic assembly process SMT production. Alloy series no-clean lead-free solder paste

 

 

Exit board

Features:
1. Taiwan STK with tooth box with speed control dedicated control motor, running smoothly and not shaking.
2. 40*40 special aluminum profile with special connection angle adjuster, just adjust the connection angle by turning the adjustment handle.
3. Imported 2MM thick anti-static conveyor belt, durable wear.
4. Special lifting sleeve structure, the height of the connection can be adjusted as long as the lifting handle is turned.
5. Height adjustment: Please loosen the inner hexagon with the special wrench provided, lift the upper part of the docking station, and then tighten the screw.
6. Speed adjustment: Please use the knob on the governor, low speed on the left and high speed on the right.
7. Level adjustment: Please use the foot cup of the machine foot to level.
8. Connection angle adjustment: Please loosen the two support rod screws first, then loosen the middle connection handle, adjust to an appropriate angle, and then lock the parts.

 

 

Steel mesh

1. File PCB film and other professional data processing, high precision error. Imported steel sheet production, reliable quality.
2. Standard size: 37cm*47cm
3. Non-standard size: 30cm*40cm/42cm*52cm/ 55cm*65cm
4. Steel sheet thickness (optional): 0.1/0.12/0.15/0.18/2.0
5. Production method: etching / etching / laser

 

 

Semi-automatic solder paste printing machine

1. Use the servo system for easy and accurate positioning.
2. Use Japanese THK rail and Taiwan STK inverter motor to drive the scraper seat to ensure printing accuracy.
3. The printing blade can be rotated up to 45 degrees to facilitate cleaning and replacement of the printing screen and scraper.
4. The blade holder can be adjusted back and forth to select the appropriate printing position.
5. The combined printing platen has fixed groove and PIN, easy to install and adjust, suitable for single and double panel printing.
6. The school version adopts stencil movement and combines X, Y and Z of printing (PCB). Correcting fine-tuning is quick and easy.
7. It adopts Delta series PLC and man-machine interface control, which is simple, convenient and more suitable for human-machine dialogue. Delta inverter controls the printing speed.
8. One-way and two-way, multiple printing methods can be set.
9. With automatic counting function, it is convenient to produce output statistics.
10. The blade angle is adjustable, steel scraper and rubber scraper are suitable.
11. The man-machine interface has a screen saver function to protect the life of the human-machine interface.
12. With a unique programming design, the print blade holder is easy to adjust.
13. Printing machine speed man-machine interface display, can be digitally adjusted and controlled.

 

 

Automatic placement machine

Features

1. Use CCD camera to identify parts and exclusive screen recognition function
2. Easily mount the most advanced electronic components and maintain Sony's high-density placement technology
3. A small product that can be easily used to increase the density of electronic substrates.
4. 8800000 production capacity increase
5. Can be used for wafer placement machines of existing production lines
6. Compact design, power saving and space saving
7. The actual production line that effectively controls the investment cost
8. Small high-speed placement machine with outstanding performance
9. Can build a cost-effective production line
10. Equipped with a rotating planetary head
11. Automatically correct the absorbing position
12. Double sliding mechanism placement head
13. In-flight nozzle replacement

 

 

Top large V-TOP8820 lead-free reflow soldering

1. It adopts imported heating parts, uniform temperature and high thermal compensation efficiency, suitable for welding CSP and BGA components;
2. Special wind wheel design, large air exchange and stable wind speed;
3. Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode to make the furnace cavity temperature accurate and uniform, and the heat capacity is large:
4. Warm up quickly, from room temperature to working temperature ≦ 30 minutes;
5. Imported high-quality high-temperature high-speed motor has stable wind, low vibration and low noise;
6. The furnace body adopts double cylinder (electric push rod) jacking device, which is safe and reliable;
7. Chain and mesh belt synchronous speed regulation, using frequency conversion precision speed regulation;
8. Special high-quality aluminum alloy rail design, small deformation, automatic chain refueling device;
9. UPS power-off protection function ensures that the PCB board outputs normally after power-off, and is not damaged;
10. Powerful software function, monitor and measure the temperature of the PCB board online, and analyze, store and print the data curve at any time;
11. Industrial control PC and PLC communication adopt MODBUS protocol, work stably, prevent the phenomenon of crash;
12. Automatic monitoring, showing the working status of the equipment, can be corrected at any time;
13. Special patented furnace design, good thermal insulation, and the lowest power consumption in the same industry;
14. The patented guide rail is not deformed at high temperature, and the three-wire rod synchronously widens the structure, effectively ensuring that the guide rails are parallel, preventing the board from falling, the occurrence of the card board, no cleaning, and easy adjustment. The adjustment operation can be performed both automatically and manually.
15. Standard chain and net chain synchronous iso-speed parallel transport, can process single-sided, double-sided PCB board, optional double rail transport system.
16. The automatic width adjustment system adopts closed-loop PID control, which can automatically adjust to the required width according to the parameters input by the computer, and the accuracy can reach 0.2mm.
17. Due to the modular design of each temperature zone, hot air motor and heating wire are easy to maintain and maintain.
18. Strong cooling air cooling, cold air exchange is fast, wind speed is uniform, slope can be controlled by frequency conversion, tin point is smooth and bright; (optional for nitrogen filling machine)
19. Nitrogen flow meter can monitor nitrogen flow at any time; (optional for nitrogen filling machine)
20. Rapid oxygen and nitrogen to obtain high purity nitrogen; (optional for nitrogen filling machine)
21. Vertical anti-leakage technology to prevent nitrogen leakage; (optional for nitrogen filling machine)

 

 Belt line

 

2018-10-24 166Reading volum