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Shenzhen VTA Electronics Equipment CO.,LTD.

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Contact Number：400-0755-098

Process Plan

High-precision, high-yield, high-standard all-around patch production line solution

Author： adminPublication Time：2018-12-06Reading volume：1511【SmallMediumLarge】

Text label：

 

 

Semi-automatic printing machine

1. Use the servo system for easy and accurate positioning.
2. Use Japanese THK rail and Taiwan STK inverter motor to drive the scraper seat to ensure printing accuracy.
3. The printing blade can be rotated up to 45 degrees to facilitate cleaning and replacement of the printing screen and scraper.
4. The blade holder can be adjusted back and forth to select the appropriate printing position.
5. The combined printing platen has fixed groove and PIN, easy to install and adjust, suitable for single and double panel printing.
6. The school version adopts stencil movement and combines X, Y and Z of printing (PCB). Correcting fine-tuning is quick and easy.
7. It adopts Delta series PLC and man-machine interface control, which is simple, convenient and more suitable for human-machine dialogue. Delta inverter controls the printing speed.
8. One-way and two-way, multiple printing methods can be set.
9. With automatic counting function, it is convenient to produce output statistics.
10. The blade angle is adjustable, steel scraper and rubber scraper are suitable.
11. The man-machine interface has a screen saver function to protect the life of the human-machine interface.
12. With a unique programming design, the printing blade holder is easy to adjust.
13. Printing machine speed man-machine interface display, can be digitally adjusted and controlled.




 

Configuration

 
1. Taiwan STK speed motor control;
2. The docking station is 1000mm long;
3. Green flat belt transmission;
4. Special aluminum profile rails;
5. Front and rear work benches are protected with special aluminum profiles;
6. Gear and rack widening structure;
7. Double imported photoelectric switch; equipped with signal communication interface (with one station pause check function)
8. Relay control;
9. Surface treatment: electrostatic spray computer gray;
10.PCB width 50-300mm;
11. Left to right;
12. The front rail is fixed;


High speed placement machine

A high-speed placement mounter for small components. As a single module of the module concept, a flexible production line can be formed according to the production capacity.
13,200CPH: chip (laser recognition / actual production efficiency)
Laser patch head × 1 (4 nozzles)
0603 (Inch 0201) chip ~ 20mm square component, or 26.5 × 11mm
0402 (Inch 01005) chip is a factory option

Medium speed multi-function placement machine


1. High precision and flexibility
2. Intelligent feeder ID system Provides quick setup
3. Suitable for multi-variety small batch production
4. Flight vision alignment system
5. Optional high-precision BGA and QFP IC visual alignment system
6. Built-in precision camera system can automatically learn PCB reference points
7. Can be equipped with glue and tin distribution system
8. Circuit board data transfer
9. Optional 14-disc automatic feeder
10. Chinese window operation platform
11.BS390 uses a heavy-duty and durable linear ball guide system to provide a rugged and durable mechanism

SMT docking station

Configuration:
1. Taiwan STK speed motor control;
2. The docking station is 1000mm long;
3. Green flat belt transmission;
4. Special aluminum profile rails;
5. Front and rear work benches are protected with special aluminum profiles;
6. Gear and rack widening structure;
7. Double imported photoelectric switch; equipped with signal communication interface (with one station pause check function.)
8. Relay control;
9. Surface treatment: electrostatic spray computer gray;
10.PCB width 50-300mm;
11. Left to right;
12. The front rail is fixed;
13. With fluorescent lamps, process instructions.

Large series of lead-free reflow soldering

The world's leading micro-circulation heating method can achieve large air exchange rate, has a high heat exchange rate, can reduce the temperature setting temperature, and protect the heated components, especially for lead-free soldering.
Leading micro-circulation heating method, vertical blowing vertical wind, can solve the problem of dead angle in general reflow soldering using rail welding.
Leading micro-circulation heating method, the air outlet is closest to the air outlet, which can effectively prevent the influence of wind flow when the PCB board is heated, and achieve the highest repeated heating.
Ensure the ultra-stability of the heating process, and have the industry's smallest Δt deviation, especially for difficult welding processes.
The rapid cooling system from international technology adopts amplified centralized high-efficiency quenching, and the cooling speed can reach 3.5~6°C/sec. The management is very convenient.
Five-wire guide rail transmission mechanism ensures accurate and high service life of the guide rail.
The computer controls the automatic lubrication system, which can set the refueling time and fuel quantity through the computer to automatically lubricate the transmission chain.
Integrated control window, computer switch electric adjustment, measurement curve, print curve and transmission data can be easily operated, and the design is user-friendly.
The curve test and analysis function can analyze the highest temperature, interval time, temperature rise and temperature drop speed, and facilitate process adjustment.
The operating system with password management prevents unrelated personnel from changing the process parameters, and the operation record management can trace the process of changing the process parameters to facilitate the improvement of management.
The cycle speed is continuously adjustable to deal with various welding processes.
Rosin recycling system, rosin directional flow to the storage bottle, replacement and cleaning is very convenient. Use stainless steel pipe to transport waste gas, free maintenance for life.
With a high heat exchange rate, the temperature difference Δt generated between the BGA bottom and the PCB board is extremely small, which is in line with the strict requirements of the lead-free process, especially for lead-free products with high difficulty welding requirements.
Windows Windows operation interface, dual control system, optional system, provides two modes of computer control and emergency manual control, with double guarantee function.

Maintenance workbench

 

Pulling

1. Pull the whole bracket with 40*40 iron square pass

2. The H frame adopts 40*40 iron square

Two workbench

1. Workbench size is 2440×1220, using 18mm sandwich panel (high density)

2. The surface is covered with anti-static rubber, T-shaped rubber edge

Three lighting

1. Light bracket with integral bracket 40*40 iron square pass

2. Lamp: Bilateral light pipe with lampshade

Four circuit

1. The trunking is formed by bending 1.2m cold plate, bilateral

2. Socket: three stable sockets

Five process card holder

Special aluminum profile with A4 hard rubber sleeve

Six control system

Standard (independently open)

Seven surface treatment

Dusting computer color

The above is a bilateral production line, each station standard width 800MM


 



2018-10-24 166Reading volum